SOLUTIONS / COATING TECHNOLOGY

COATING TECHNOLOGY

We develop and manufacture engineered coatings for catalyst and sorption-based applications across emissions control, power generation, methane abatement, industrial processes, carbon capture, and emerging environmental technologies.

Engineered Coating Solutions

CDTi develops engineered coating solutions tailored to demanding catalytic and sorption-based applications across emissions control, power generation, industrial processes, methane abatement, carbon capture, and emerging environmental technologies.

Our coating technologies are designed around customer-specific performance, durability, and integration requirements, utilizing a wide range of substrate materials and configurations.

Solutions may be supplied as standalone coated substrates or integrated assemblies incorporating metallic, ceramic, fibrous, foam, honeycomb monolith, and other engineered substrate architectures.

Whether supporting cost-sensitive applications or high-performance operating environments, CDTi works collaboratively with customers to optimize coating performance, manufacturability, and long-term operational reliability.

Supported Substrate Types

Key Advantages

Application-specific catalyst formulations
High durability in demanding operating environments
Compatibility with new and existing system architectures
Flexible substrate materials, geometries, and coating configurations
Scalable production from prototyping through volume manufacturing
Integrated engineering and coating expertise

Available Configurations

Beyond Emissions Control

CDTi’s coating expertise extends beyond traditional emissions applications. We develop and apply catalyst and sorbent coatings for industrial reactions, adsorption processes, and process intensification technologies utilizing honeycomb monolith substrates and other engineered structures. These solutions can support applications including:

Carbon capture and direct air capture (DAC)
Sulfur adsorption and contaminant removal
Industrial oxidation and reduction processes
Process intensification technologies
Application-specific catalytic and sorption systems

By combining coating expertise with catalyst engineering and material characterization capabilities, CDTi helps customers develop scalable solutions for both established and emerging industrial processes.

Supporting Diverse Development & Integration Needs

CDTi supports customers across a broad range of catalyst, sorbent, and functional coating development programs, including:

Emissions systems manufacturers and integrators
Industrial process and reactor developers
Replacement catalyst and retrofit programs
Pilot, demonstration, and commercialization programs
Carbon capture, methane abatement, and emerging environmental technologies

Advanced Coating Solutions Engineered For Performance, Durability, and Scalability

Working collaboratively with customers, CDTi develops and applies catalyst and sorbent coatings optimized for demanding operating environments and application-specific performance requirements. Our expertise spans emissions control, methane oxidation, carbon capture, sulfur capture, industrial oxidation, and emerging catalytic and sorption-based technologies, supporting programs from development and prototyping through scalable production.

Three-Way Catalysts

Oxidation Catalysts

Diesel Particulate Filter

Selective Catalytic Reduction (SCR) & Ammonia Slip Catalyst (ASC)

Carbon Capture & Sulfur Trap

From Development Through Production

Flexible Coating & Production Capabilities

CDTi supports both prototype and production-scale coating programs across a wide range of substrate materials, geometries, cell densities, and coating formulations.
Our capabilities include catalyst coatings, sorbent coatings, sulfur capture materials, and other functional coating systems engineered for catalytic and adsorption-based applications.
Customers may utilize CDTi-supplied substrates or provide their own materials for application-specific coating programs.

Quality & Manufacturing Standards

CDTi maintains ISO 9001 and ISO 14001 certifications and has coated more than 14 million catalyst substrates across emissions, industrial, and environmental applications.
Our manufacturing and quality systems are designed to support repeatability, scalability, and application-specific performance requirements.

Accelerated Development Through Production

CDTi integrates catalyst development, analytical characterization, testing, coating, and scalable manufacturing to help customers accelerate commercialization timelines.
Our engineering team supports formulation optimization, rapid prototyping, process customization, and production scale-up for both established and emerging catalytic technologies. This includes catalyst, sorbent, and hybrid coating systems supporting emissions control, carbon capture, methane abatement, industrial reactions, and emerging process technologies.

Supporting Long-Term Emissions Compliance

CDTi supports customers operating across demanding regulatory and performance environments with catalyst coating solutions engineered for durability, consistency, and long-term operational reliability.
Our team works collaboratively with customers on both replacement and next-generation catalyst programs across stationary power, industrial emissions, mining, transportation, and emerging methane reduction applications.

Let’s Build the Right Coating Solution

Why Partner With CDTi?

Whether developing a new catalyst program, scaling production, or qualifying an additional supply partner, CDTi works collaboratively with customers to deliver application-specific catalyst and functional coating solutions from development through production.